YZ Type Casting Bridge Crane

YZ Type Casting Bridge Crane

The YZ Type casting bridge crane is a core specialized equipment in the steel and metallurgical industry, primarily used for the safe hoisting of high-temperature molten metals, such as molten steel and molten iron. It features a robust double-girder or quadruple-girder structure and redundant safety designs, providing exceptional stability and a high safety rating. It is a key piece of machinery that ensures the efficiency and safety of modern steelmaking processes.
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Description
Technical Parameters

Product Overview

 

With its robust structure, redundant safety features, specialized heat insulation protection, and advanced electrical control system, the YZ Type casting bridge crane is essential for ensuring safety and improving efficiency in steel and metallurgical processes. When selecting a crane, it is crucial to fully consider the specific working conditions and process requirements of your workshop and communicate thoroughly with professional manufacturers. This ensures the selected crane not only meets production demands but also maximizes operational safety.

 

YZ Type Casting Bridge Crane

Double-Girder Casting Bridge Crane

Quadruple-Girder Casting Bridge Crane

Quadruple-Girder Casting Bridge Crane

 

Product Parameter

 

Parameter

75/20t

100/32t

125/32t

160/50t

200/63t

260/80t

Rated Capacity (t)

75/20

100/32

125/32

160/50

200/63

260/80

Span Range (m)

16–34

18–34

22–34

22–34

25–34

28–34

Lifting Height (m)

Main

18–22

20–24

22–26

24–26

26–28

28–30

Aux

16–20

18–22

20–24

22–24

24–26

26–28

Speed (m/min)

Main Hoist

1.5–7.2

1.2–6.5

1.0–5.8

0.8–5.0

0.7–4.5

0.5–3.8

Aux. Hoist

7.5–14

7.0–12

6.5–10

6.0–9

5.5–8

5.0–7

Trolley Travel

28–35

26–32

24–30

22–28

20–25

18–22

Crane Travel

50–70

45–65

40–60

38–55

35–50

32–45

Total Weight (t)

120–180

150–220

180–260

220–320

280–380

350–480

Max. Wheel Load (kN)

320–480

380–550

450–650

550–780

680–900

820–1100

Recommended Rail Type

QU100

QU100

QU100

QU100/QU120

QU120

QU120

Power Supply

AC 380V 50Hz Dual-circuit independent

≥400kVA

≥500kVA

≥630kVA

≥800kVA

≥1000kVA

≥1250kVA

Rail Span × Base (m)

2.8×8.5

3.2×9.0

3.5×9.5

3.8×10.5

4.2×11.5

4.8×12.5

 

Product Feature And Application

 

Features of the YZ casting bridge crane:

The design of the YZ casting bridge crane fully addresses the special requirements of the metallurgical industry:

Robust Structural Design: Utilizes a double-girder or quadruple-girder structure to ensure stability and reliability under heavy loads and high-temperature environments.

Multiple Safety Protections:

·Overspeed Limit Switch: Prevents the hoisting mechanism from exceeding speed limits.

·Electronic Scale and Overload Limitation System: Displays the load weight in real time and triggers an alarm or cuts off operation in case of overload.

·Dual or Multi-Drive Systems: The main hoisting mechanism may employ two independent winch systems, allowing one set to complete the cycle temporarily if the other fails. The trolley travel mechanism often adopts a four-corner driving configuration.

Emergency Stop System.

Special Heat Insulation Protection: Heat shields are installed under the main girder to reduce thermal radiation from molten metal. The electrical room on the girder may also be insulated with rock wool and equipped with cooling fans.

Advanced Electrical Control and Monitoring:

·PLC Control: Enables precise speed regulation and control of all mechanisms.

·Fault Diagnosis, Display, and Recording Functions.

·Weight Display: Available in the operator's cabin and on the bridge.

Flexible Operation Modes: Supports cabin operation, remote ground control (wireless), and ground pendant operation.

Various optional functions: Advanced features such as spreader rotation, adjustable hook distance of the spreader beam, and anti-collision systems for cranes operating in the same span can be provided based on user requirements.

 

Applications of the YZ casting bridge crane:

The YZ casting bridge crane is an indispensable key equipment in modern steelmaking workshops, with applications spanning multiple processes:

Converter Charging Bay: Charging molten iron into the converter.

Refining Bay: Transporting molten steel to the refining furnace.

Steel Ladle Bay/Continuous Casting Bay: Transferring molten steel to the continuous casting turret (ladle turret).

Ladle Handling, Tilting, and Slag Disposal: Tasks including transporting, weighing, and tilting ladles, as well as dumping slag and residual steel.

 

Product Details

 

YZ Type Casting Bridge Crane

 

frame of  the Casting bridge crane

Bridge Girder Assembly (Main Girder and End Beams)
This serves as the frame of the crane, bearing all loads. It typically adopts a robust double  or quadruple-girder structure, with heat shields installed on the bottom to resist high-temperature radiation from molten steel, ensuring overall stability.

Hoisting Mechanism of the crane

Hoisting Mechanism (Core Component)
This is the key mechanism for lifting and lowering loads. Composed of motors, brakes, reducers, and drum groups, it features extremely high safety redundancy. Dual braking or even dual-drive systems are often employed to ensure absolute safety during molten metal handling.

Hook of the casting bridge crane

Hook
Primarily uses a lamella hook design, formed by riveting multiple cut steel plates. The failure of a single plate will not cause immediate fracture of the entire hook, providing high safety redundancy-making it particularly suitable for heavy-duty or high-temperature molten metal applications.

wheels of the casting bridge crane

 

Wheels
Manufactured from high-strength alloy forged steel (e.g., 65Mn, 42CrMo), they undergo precision forging and heat treatment (such as tread quenching). With high hardness  and deep hardened layers, they exhibit excellent wear resistance and impact toughness.

Designed to ensure load-bearing capacity and durability, they enable smooth crane operation under heavy loads. Most wheels adopt a double-flange design to prevent derailment.

 

Certification

ISO Certification
ISO Certification
ISO Certification

 

Company Profile

 

Henan Yufei Crane Co., Ltd

 

Yufei Reception Hall
Yufei workshop
Henan Yufei Crane Co., Ltd
RMG
MG type gantry crane
Overhead crane
Yufei workshop
Yufei workshop
Yufei workshop

FAQ

 

Q: What is the core difference between a YZ casting crane and a standard overhead crane?

A: YZ cranes are used for hoisting molten metal. They have a duty classification of A7-A8 (heavy duty). The main girders typically adopt a double-girder or four-girder structure, with the main and auxiliary trolleys operating independently. The complete crane is equipped with dual safety brakes and a high-temperature resistant design, complying with the mandatory safety regulations for metallurgical cranes.

Q: What parameters need to be provided to the manufacturer during selection?

A: Rated lifting capacity (main hook/auxiliary hook tonnage), Span (distance between workshop rail centers), Lifting height, Duty classification (A7 or A8), Temperature of the molten metal being handled, Operation mode (cab/remote control), and Power supply requirements.

Q: What working environment is the YZ crane suitable for?

A: Answer: It is suitable for metallurgy workshops, foundries, and steelmaking plants where molten metal is handled. The ambient temperature is typically -10°C to +60°C. The required duty classification is A7 or A8. It is prohibited for use in flammable or explosive gas environments (except for explosion-proof models) or in strongly corrosive environments.

Q: How does the structure change when the lifting capacity exceeds 125 tons?

A: For capacities below 125 tons, the YZ model typically uses a double-girder structure. For capacities above 125 tons, the YZS model adopts a four-girder, four-rail or four-girder, six-rail structure. The four-girder, six-rail configuration is equipped with two trolleys (main and auxiliary). The main trolley handles the ladle, and the auxiliary trolley assists with tilting operations, providing more stable and safer operation.

Q: What items must the operator inspect before starting work each day?

A: Perform a no-load test run to check the sensitivity of the hoisting, bridge, and trolley brakes. Inspect the wire rope for broken wires and kinks. Confirm the integrity of the hook and the grab hook attachment points. Test the functionality of all limit switches and the overload limiter.

Q: What should be done during a sudden power failure while hoisting molten metal?

A: Immediately return all controller handles to zero. Quickly and manually engage the safety brake to slowly lower the ladle to a safe position on the ground. It is strictly forbidden for personnel to remain under the ladle. The main hoisting mechanism of the YZ crane must be equipped with two independent braking devices (a service brake and a safety brake).

 

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